Panasonic CS-S9NKUW-1 Wartungshandbuch

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© Panasonic HA Air-Conditioning (M) Sdn. Bhd. 2011.
Unauthorized copying and distribution is a violation of law.
Order No: PHAAM1111084C1
Indoor Unit Outdoor Unit
CS-S9NKUW-1
CS-S12NKUW-1
CS-S18NKU-1
CS-S22NKU-1
CU-S9NKU-1
CU-S12NKU-1
CU-S18NKU-1
CU-S22NKU-1
Please file and use this manual together with the service manual for Model No. CU-2S18NBU, Order No. PHAAM1111121C1.
PRECAUTION OF LOW TEMPERATURE
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
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Inhaltsverzeichnis

Seite 1

© Panasonic HA Air-Conditioning (M) Sdn. Bhd. 2011. Unauthorized copying and distribution is a violation of law. Order No: PHAAM1111084C1 Indoor Un

Seite 2 - TABLE OF CONTENTS

10 4. Dimensions 4.1 Indoor Unit 4.1.1 CS-S9NKUW-1 CS-S12NKUW-1

Seite 3 - 1. Safety Precautions

100 17.2 Outdoor Unit 17.2.1 CU-S9NKU-1 CU-S12NKU-1 Note The above exploded view is for the purpose of parts disassembly and replacement. The non

Seite 4 - CAUTION

101 REF. NO. PART NAME & DESCRIPTION QTY. CU-S9NKU-1 CU-S12NKU-1 REMARK 1 CHASSIS ASSY 1 CWD50K2206A ← 2 FAN MOTOR BRACKET 1 CWD54103

Seite 5 - 2. Specification

102 17.2.2 CU-S18NKU-1 CU-S22NKU-1 Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts a

Seite 6

103 REF. NO. PART NAME & DESCRIPTION QTY. CU-S18NKU-1 CU-S22NKU-1 REMARK 1 CHASSIS ASSY 1 CWD52K1227A ← 2 ANTI - VIBRATION BUSHING 3

Seite 7

11 4.1.2 CS-S18NKU-1 CS-S22NKU-1

Seite 8

12 4.2 Outdoor Unit 4.2.1 CU-S9NKU-1 CU-S12NKU-1 4.2.2 CU-S18NKU-1 CU-S22NKU-1

Seite 9 - 3.3 Remote Control

13 5. Refrigeration Cycle Diagram 5.1 CS-S9NKUW-1 CU-S9NKU-1 CS-S12NKUW-1 CU-S12NKU-1

Seite 10 - 4. Dimensions

14 5.2 CS-S18NKU-1 CU-S18NKU-1 CS-S22NKU-1 CU-S22NKU-1

Seite 11

15 6. Block Diagram 6.1 CS-S9NKUW-1 CU-S9NKU-1 CS-S12NKUW-1 CU-S12NKU-1

Seite 12 - 4.2 Outdoor Unit

16 6.2 CS-S18NKU-1 CU-S18NKU-1 CS-S22NKU-1 CU-S22NKU-1

Seite 13

17 7. Wiring Connection Diagram 7.1 Indoor Unit 7.1.1 CS-S9NKUW-1 CS-S12NKUW-1

Seite 14

18 7.1.2 CS-S18NKU-1 CS-S22NKU-1

Seite 15 - 6. Block Diagram

19 7.2 Outdoor Unit 7.2.1 CU-S9NKU-1 CU-S12NKU-1

Seite 16

2 TABLE OF CONTENTS 1. Safety Precautions ...3 2. Specification ...

Seite 18

21 7.2.3 CU-S22NKU-1

Seite 19 - 7.2 Outdoor Unit

22 8. Electronic Circuit Diagram 8.1 Indoor Unit 8.1.1 CS-S9NKUW-1 CS-S12NKUW-1

Seite 20 - 7.2.2 CU-S18NKU-1

23 8.1.2 CS-S18NKU-1 CS-S22NKU-1

Seite 21 - 7.2.3 CU-S22NKU-1

24 8.2 Outdoor Unit 8.2.1 CU-S9NKU-1 CU-S12NKU-1

Seite 22 - 8.1 Indoor Unit

25 8.2.2 CU-S18NKU-1

Seite 23

26 8.2.3 CU-S22NKU-1

Seite 24 - 8.2 Outdoor Unit

27 9. Printed Circuit Board 9.1 Indoor Unit 9.1.1 Main Printed Circuit Board

Seite 25 - 8.2.2 CU-S18NKU-1

28 9.1.2 Power Printed Circuit Board 9.1.3 Indicator Printed Circuit Board

Seite 26 - 8.2.3 CU-S22NKU-1

29 9.2 Outdoor Unit 9.2.1 Main Printed Circuit Board 9.2.1.1 CU-S9NKU-1 CU-S12NKU-1

Seite 27 - 9. Printed Circuit Board

3 1. Safety Precautions • Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing. • Electrical work must be installed or ser

Seite 28

30 9.2.1.2 CU-S18NKU-1 CU-S22NKU-1

Seite 29 - 9.2 Outdoor Unit

31 10. Installation Instruction 10.1 S9NKUW-1 S12NKUW-1 10.1.1 Select the Best Location 10.1.1.1 Indoor Unit • Do not install the unit in excessiv

Seite 30

32 10.1.3 Indoor Unit 10.1.3.1 How to Fix Installation Plate The mounting wall shall be strong and solid enough to prevent if from the vibration.

Seite 31 - 10. Installation Instruction

33 10.1.3.3 Indoor Unit Installation 10.1.3.4 For the right rear piping 10.1.3.5 For the right bottom piping 10.1.3.6 For the embedded piping

Seite 32 - Install a Sleeve of Piping

34 10.1.3.7 Connect the Cable to the Indoor Unit 1. The inside and outside connecting cable can be connected without removing the front grille. 2

Seite 33

35 10.1.3.8 Wire Stripping and connecting requirement 10.1.3.9 Cutting and flaring the piping 1 Please cut using pipe cutter and then remove the

Seite 34

36 10.1.4 Outdoor Unit 10.1.4.1 Install the Outdoor Unit • After selecting the best location, start installation to Indoor/Outdoor Unit Installation

Seite 35

37 10.1.4.2.4 Gas leak checking Pressure test to system to 400 PSIG with dry nitrogen, in stages. Thoroughly leak check the system. If the pressure h

Seite 36

38 9. Secure the wire onto the control board with the holder (clamper). 10. After completing wiring connections, reattach the control board cover (

Seite 37 - with a torque wrench

39 10.2 S18NKU-1 S22NKU-1 10.2.1 Select the Best Location 10.2.1.1 Indoor Unit • Do not install the unit in excessive oil fume areas such as kitch

Seite 38 - 10.1.4.5 Piping Insulation

4 WARNING 19. During installation, install the refrigerant piping properly before run the compressor. (Operation of compressor without fixing refrig

Seite 39 - 10.2 S18NKU-1 S22NKU-1

40 10.2.3 Indoor Unit 10.2.3.1 How to Fix Installation Plate The mounting wall must be strong and solid enough to prevent if from the vibration.

Seite 40 - 10.2.3 Indoor Unit

41 10.2.3.3 Indoor Unit Installation 10.2.3.4 For the right rear piping 10.2.3.5 For the right bottom piping 10.2.3.6 For the embedded piping

Seite 41

42 10.2.3.7 Connect the Cable to the Indoor Unit 1. The inside and outside connecting cable can be connected without removing the front grille. 2

Seite 42

43 10.2.3.8 Wire Stripping and connecting requirement 10.2.3.9 Cutting and flaring the piping 1 Please cut using pipe cutter and then remove the

Seite 43

44 10.2.4 Outdoor Unit 10.2.4.1 Install the Outdoor Unit • After selecting the best location, start installation to Indoor/Outdoor Unit Installation

Seite 44

45 10.2.4.3 Evacuation of the equipment When installing an air conditioner, be sure to evacuate the air inside the indoor unit and pipes in the follo

Seite 45

46 9. Secure the wire onto the control board with the holder (clamper). 10. After completing wiring connections, reattach the particular plate and

Seite 46 - 10.2.4.5 Piping Insulation

47 11. Operation Control 11.1 Basic Function Inverter control, which equipped with a microcomputer in determining the most suitable operation mode as

Seite 47 - 11. Operation Control

48 11.2 Indoor Fan Motor Operation 11.2.1 Basic Rotation Speed • Manual Fan Speed o Fan motor’s number of rotation is determined according to remot

Seite 48 - 11.5 Airflow Direction

49 11.5.1 Vertical Airflow Vane Angle (°) Operation Mode Airflow Direction 1 2 3 4 5 Auto 20 ~ 45 Cooling Manual 20 26 32 37 45 Auto 20 ~ 45 Soft

Seite 49 - 11.5.2.2 S18NK, S22NK

5 2. Specification Indoor CS-S9NKUW-1 CS-S12NKUW-1 Model Outdoor CU-S9NKU-1 CU-S12NKU-1 Performance Test Condition ARI ARI Phase, Hz Single, 60

Seite 50 - 11.8 Timer Control

50  When quiet operation is stopped, operation is shifted to normal operation with previous setting.  When fan speed is changed, quiet operation i

Seite 51 - 11.10 Indication Panel

51 11.10 Indication Panel LED POWER TIMER QUIET POWERFUL Color Green Orange Orange Orange Light ON Operation ON Timer Setting ON Quiet Mode

Seite 52 - 12. Protection Control

52 12. Protection Control 12.1 Restart Control (Time Delay Safety Control) • The compressor will not turn on within 3 minutes from the moment oper

Seite 53 - 12.4.2 S18NK, S22NK

53 12.4.2 S18NK, S22NK • Overheating Prevention Control o When the IPM temperature rises to 212°F, compressor operation will stop immediately. o Co

Seite 54

54 12.9 Outdoor Air Temperature Control • The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in

Seite 55 - 13. Servicing Mode

55 13. Servicing Mode 13.1 Auto Off/On Button Auto OFF/ON Button Pressed Auto OFF/ON Button Pressed 5 sec Auto Operation Test Run Operation (

Seite 56 - 13.2 Remote Control Button

56 13.2 Remote Control Button 13.2.1 SET Button • To check remote control transmission code and store the transmission code to EEPROM o Press “Set”

Seite 57 - 14. Troubleshooting Guide

57 14. Troubleshooting Guide 14.1 Refrigeration Cycle System In order to diagnose malfunctions, ensure the air conditioner is free from electrical pr

Seite 58

58 14.1.1 Relationship between the condition of the air conditioner and pressure and electric current Cooling Mode Condition of the air conditioner

Seite 59 - 14.2.2 To Make a Diagnosis

59 14.2 Breakdown Self Diagnosis Function 14.2.1 Self Diagnosis Function (Three Digits Alphanumeric Code) • Once error occurred during operation, t

Seite 60 - 14.3 Error Code Table

6 Control Device Capillary Tube Capillary Tube Refrigerant Oil cm3 RB68A or Freol Alpha68M (320) RB68A or Freol Alpha68M (320) Refrigeration Cy

Seite 61

60 14.3 Error Code Table Diagnosis display Abnormality / Protection control Abnormality JudgmentEmergency Operation Primary location to verify H00

Seite 62

61 14.4 Troubleshooting Flowchart 14.4.1 H11 (Indoor/Outdoor Abnormal Communication) Malfunction Decision Conditions • During startup and operation

Seite 63

62 14.4.2 H12 (Indoor/Outdoor Capacity Rank Mismatched) Malfunction Decision Conditions • During startup, error code appears when different types of

Seite 64

63 14.4.3 H14 (Indoor Intake Air Temperature Sensor Abnormality) Malfunction Decision Conditions • During startup and operation of cooling and heati

Seite 65

64 14.4.4 H15 (Compressor Temperature Sensor Abnormality) Malfunction Decision Conditions • During startup and operation of cooling and heating, the

Seite 66

65 14.4.5 H16 (Outdoor Current Transformer Open Circuit) Malfunction Decision Conditions • A current transformer (CT) is detected by checking the co

Seite 67

66 14.4.6 H19 (Indoor Fan Motor – DC Motor Mechanism Locked) Malfunction Decision Conditions • The rotation speed detected by the Hall IC during fan

Seite 68

67 14.4.7 H23 (Indoor Pipe Temperature Sensor Abnormality) Malfunction Decision Conditions • During startup and operation of cooling and heating, th

Seite 69

68 14.4.8 H27 (Outdoor Air Temperature Sensor Abnormality) Malfunction Decision Conditions • During startup and operation of cooling and heating, th

Seite 70

69 14.4.9 H28 (Outdoor Pipe Temperature Sensor Abnormality) Malfunction Decision Conditions • During startup and operation of cooling and heating,

Seite 71

7 Indoor CS-S18NKU-1 CS-S22NKU-1 Model Outdoor CU-S18NKU-1 CU-S22NKU-1 Performance Test Condition ARI ARI Phase, Hz Single, 60 Single, 60 Power

Seite 72

70 14.4.10 H30 (Compressor Discharge Temperature Sensor Abnormality) Malfunction Decision Conditions • During startup and operation of cooling and h

Seite 73

71 14.4.11 H33 (Unspecified Voltage between Indoor and Outdoor) Malfunction Decision Conditions • The supply power is detected for its requirement

Seite 74

72 14.4.12 H97 (Outdoor Fan Motor – DC Motor Mechanism Locked) Malfunction Decision Conditions • The rotation speed detected by the Hall IC during f

Seite 75

73 14.4.13 H98 (Indoor High Pressure Protection) Error Code will not display (no Timer LED blinking) but store in EEPROM Malfunction Decision Condit

Seite 76

74 14.4.14 H99 (Indoor Freeze Prevention Protection: Cooling or Soft Dry) Malfunction Decision Conditions • Freeze prevention control takes place

Seite 77

75 14.4.15 F11 (Indoor Pipe Temperature Sensor Abnormality) Malfunction Decision Conditions • When cooling operation, when indoor pipe temperature

Seite 78

76 14.4.16 F90 (Power Factor Correction Protection) Malfunction Decision Conditions • During startup and operation of cooling and heating, when Po

Seite 79

77 14.4.17 F91 (Refrigeration Cycle Abnormality) Malfunction Decision Conditions • During cooling, compressor frequency = Fcmax. • During cooling

Seite 80

78 14.4.18 F93 (Compressor Rotation Failure) Malfunction Decision Conditions A compressor rotation failure is detected by checking the compressor r

Seite 81

79 14.4.19 F95 (Cooling High Pressure Abnormality) Malfunction Decision Conditions During operation of cooling, when outdoor unit heat exchanger hi

Seite 82

8 Control Device Expansion Valve Expansion Valve Refrigerant Oil cm3 RB68A or Freol Alpha68M (400) RB68A or Freol Alpha68M (400) Refrigeration

Seite 83 - Abnormal resistance 0 or ∞

80 14.4.20 F96 (IPM Overheating) Malfunction Decision Conditions During operating of cooling and heating, when IPM temperature data (212°F) is dete

Seite 84 - Removal Procedures

81 14.4.21 F97 (Compressor Overheating) Malfunction Decision Conditions During operation of cooling and heating, when compressor tank temperature d

Seite 85

82 14.4.22 F98 (Input Over Current Detection) Malfunction Decision Conditions During cooling and heating operation, when an input over-current (16.

Seite 86

83 14.4.23 F99 (Output Over Current Detection) Malfunction Decision Conditions During operation of cooling and heating, when an output over-current

Seite 87

84 WARNING 15. Disassembly and Assembly Instructions High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capa

Seite 88 - 16. Technical Data

85 15.1.1.2 To remove discharge grille

Seite 89

86 15.1.1.3 To remove control board 15.1.1.4 To remove cross flow fan and indoor fan motor

Seite 91

88 16. Technical Data 16.1 Operation Characteristics 16.1.1 CS-S9NKUW-1 CU-S9NKU-1 • Cooling Characteristic o Room temperature: 81°F (DBT), 66°F (WB

Seite 92

89 • Piping Length Characteristic o Room temperature: 81°F (DBT), 66°F (WBT) o Operation condition: High fan speed o Outdoor temperature: 95°F

Seite 93

9 3. Location of Controls and Components 3.1 Indoor Unit 3.2 Outdoor Unit 3.3 Remote Control

Seite 94

90 16.1.2 CS-S12NKUW-1 CU-S12NKU-1 • Cooling Characteristic o Room temperature: 81°F (DBT), 66°F (WBT) o Operation condition: High fan speed o Pip

Seite 95

91 • Piping Length Characteristic o Room temperature: 81°F (DBT), 66°F (WBT) o Operation condition: High fan speed o Outdoor temperature: 95°F

Seite 96 - 17.1 Indoor Unit

92 16.1.3 CS-S18NKU-1 CU-S18NKU-1 • Cooling Characteristic o Room temperature: 81°F (DBT), 66°F (WBT) o Operation condition: High fan speed o Pipi

Seite 97

93 • Piping Length Characteristic o Room temperature: 81°F (DBT), 66°F (WBT) o Operation condition: High fan speed o Outdoor temperature: 95°F

Seite 98

94 16.1.4 CS-S22NKU-1 CU-S22NKU-1 • Cooling Characteristic o Room temperature: 81°F (DBT), 66°F (WBT) o Operation condition: High fan speed o Pipi

Seite 99

95 • Piping Length Characteristic o Room temperature: 81°F (DBT), 66°F (WBT) o Operation condition: High fan speed o Outdoor temperature: 95°F

Seite 100 - 17.2 Outdoor Unit

96 17. Exploded View and Replacement Parts List 17.1 Indoor Unit 17.1.1 CS-S9NKUW-1 CS-S12NKUW-1 Note The above exploded view is for the purpose

Seite 101 - (Note)

97 REF. NO. PART NAME & DESCRIPTION QTY. CS-S9NKUW-1 CS-S12NKUW-1 REMARK 1 CHASSIS COMPLETE 1 CWD50C1633 ← 2 FAN MOTOR 1 L6CBYYYL0055

Seite 102

98 17.1.2 CS-S18NKU-1 CS-S22NKU-1 Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts ar

Seite 103

99 REF. NO. PART NAME & DESCRIPTION QTY. CS-S18NKU-1 CS-S22NKU-1 REMARK 1 CHASSIS COMPLETE 1 CWD50C1637 ← 2 FAN MOTOR 1 L6CBYYYL0056

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